Automotive Electronics--MIJOINT

Solution Overview

Overview

Automotive electronics manufacturing requires precise cable processing, reliable connections and consistent production quality. FAKRA and coaxial cable assemblies involve multi-layer structures, shielding and precision connections, requiring stable processing, crimping and assembly for high-volume production.

MIJOINT provides automation equipment and production lines for FAKRA wire harnesses, coaxial cables and automotive connectors, integrating cable processing, precision crimping, connector assembly, vision inspection, electrical testing and production traceability according to product and process requirements.

Needs & Solution

Requirements & Solutions

Industry Needs & Challenges

High-Precision Cable & Connector Processing: FAKRA and coaxial cable assemblies require precise stripping, shielding, crimping and assembly for reliable connections.
Stable High-Volume Production: Automotive production requires consistent cycle times, output and quality for long-term automated operation.
Strict Quality Control: Vision inspection, electrical testing and process monitoring help identify abnormalities in key processes.
Complex Products & Multiple Variants: Flexible tooling and modular equipment support different cable structures, connectors and product specifications.
Full-Process Traceability: Production and inspection data can be linked to product information for quality control and traceability.

Mijoint Solution

MIJOINT develops automation equipment and production lines based on product structure and process requirements.

For FAKRA and coaxial cable assemblies, automated processes can integrate cable processing, precision crimping and connector assembly for consistent production.

Flexible tooling and modular design support different cable structures and product variants, while vision inspection and electrical testing provide in-process quality control.

Production data can also be collected and linked to product information through MES integration, enabling full-process traceability.

Process & Capability

Processes & Capabilities

01

Cable Processing

Cutting, stripping, insulation and shielding-layer processing

02

Precision Crimping

Center terminal and outer-conductor crimping

03

Connector Assembly

Component feeding, insertion and controlled pressing

04

Welding & Joining

Laser welding, resistance welding and related processes

05

Vision & Electrical Inspection

Dimensional, appearance, assembly and electrical inspection

06

Traceability

Barcode/2D code identification, data collection and MES integration

Customer Verification

Customer Validation

MIJOINT has delivered 50+ FAKRA automated production lines to leading Tier-1 automotive customers in China. These lines have been deployed in actual manufacturing environments and are running stably in volume production, demonstrating MIJOINT’s proven experience in FAKRA automation.

50+ Number of FAKRA Machines Deployed

90%+ OEE Achieved in Representative FAKRA Projects

100% Data Traceability Coverage

99%+ Yield Achieved in Representative FAKRA Projects