PoP Plating Production Line Automation

Customer Industry: Consumer electronics & precision connectors

Customer Name: A top global consumer electronics manufacturer

Project Date: April 2024

 

 

Project Background

In response to the plating production needs of precision products, the customer sought to further increase the level of production automation, automate inter-process transitions, and improve productivity, product yield, and production process management capabilities.

 

Solution

Mijoint carried out automation design for critical steps including rack plating, dispensing, and plated product unloading of irregularly shaped products. Featuring precise product positioning, vision inspection, and position compensation, the system achieves automatic inter-process transitions.

At the same time, key data in the production process is managed online, enabling real-time logging and traceability of production data, yield, efficiency, and other information.

 

Core Results

Boosted productivity: Daily output jumped from 15,000 to 55,000 pcs, a 267% increase.

Improved product yield: Product yield increased from 95% to 99.8%.

Reduced labor input: Operators per shift dropped from 15 to 0 (fully unmanned).

Improved production stability: Automated processing of irregularly shaped products improved production consistency.

Enhanced production management capability: Realized online recording and traceability of production data, yield, efficiency, and other information.